Technician- Maintenance Electrical/controls I Mys - Malaysia - First Solar
Description
Basic Job Functions:
- Maintenance Control Specialist is responsible for installing, 24/7 troubleshooting (Emergency Repair) and maintaining equipment which is used to monitor and control engineering systems, machinery, and processes.
- This includes Preventive, Predictive & Corrective Maintenance activities for all manufacturing production equipment such as electrical systems, PLC control panels, conveyors, instruments, and engineering processes.
- Ensure assigned PM
- Job Plans and Work Orders from CMMS system are timely executed and complied with company PM requirements.
- Work closely with relevant teams such as MES, MFG, Field Service Engineers, and NPI to support tool upgrade projects, and production line capacity expansion when required.
Education/Experience:
- Bachelor's Degree or Diploma in Automation, Mechatronic, Robotics, or Electrical/ Electronic Engineering.
- Minimum 23 years of working experience in automation industry of manufacturing environment, and
- Be familiar and able to hand on electrical devices, PLC (Logic Controllers), SCADA, instrumentation, and specialize in Robotic, Camera vision and Rockwell automation systems and others.
Required Skills/Competencies:
Behavioral:
- Strong interpersonal, analytical, logical reasoning, communication skills.
- Able to work independently and adapt to a rapidly changing goals and priorities
- Able to multitask and prioritize work
Technical:
- Ability to configure and design HMI/OIT systems (e.g., Allen Bradley, National Instruments, Maple Systems)
- Familiar with Industry Standards NETA, IEEE, NFPA
- Familiar with various Motion Controllers/Actuators/AC/DC Drives, servomotors, Vision Systems (e.g., Cognex, Keyence)
- Able to do troubleshooting control system issues electrical/electronic devices/pneumatic, instrumentation, inverter, robot, PLC/HMI.
- Proven skills of programming Rockwell Automation Logix platform PLC's, including ladder and function block diagram, control network configuration including ControlNet, DeviceNet and/or Ethernet.
- Having basic knowledge of Cognex vision camera configuration, programming experience & basic knowledge of solar manufacturing processes.
- Fully understanding of Electrical safety, LOTO (Lockout Tag Out) procedure and basic equipment safety requirements.
- Knowledge of Preventive Maintenance, Predictive Maintenance program.
- Ability to learn CMMS (Maximo, Oracle) system.
- Must be capable of pulling report and entering data or pass downs into/from the CMMS/Maximo system.
- Ability to do troubleshoot, repair, problemsolve, and maintain all electrical control problems for all manufacturing equipment.
- Ability to interpret technical manuals, drawing and suggest modification as required for drawing during trouble shooting/repairing of manufacturing equipment.
- Knowledge of spare management and identifications.
Essential Responsibilities:
- Perform daily, weekly, monthly PM and Pd.
- Support Pit stop, Target change and major upgrade activities.
- Carry the IR scan (electrical inspection) for live electrical panels.
- Perform in house repair rebuild as CMMS scheduled.
- Full understanding and implementation of LOTO
- Propose and participate in Kaizen and others continuous improvement program in order to reduce maintenance cost, increase tool MA, spare parts
- Work with Equipment Engineer and ME to review the safety stock for spare and timely escalate for help if any spare shortage issues.
- Provide 24/7 troubleshoot support, repair, and maintain all electrical control problems for all manufacturing equipment. Ensure they are in good condition all the time.
- Installs, programs, inspects, troubleshoots, and adjusts electrical and mechanical equipment, instrumentation, and related information systems.
- Performs tests and maintenance on mechanical, electrical, and instrumentation equipment; interprets readings and outputs of equipment; ensures proper functioning of equipment and related information systems.
- Assist MES with the setup, installation, and testing of all communication devices for PLC's.
- Work with OEM engineers to perform major PM or overhaul task for production tool when needed.
- Ensure adherence to all safety procedures and good housekeeping standards
- Develops and implements new electrical, control, robot preventative maintenance tasks, procedures, and schedules
- Performs basic programming for utilities information systems; programs with ladder logic and relay logic; operates PLCs, RTUs and associated inputs/outputs; operates VFDs; performs telecommunications networking.
- Initiates work orders pertaining to utilities equipment and information systems; ensures work orders are accurate and complete; performs recordkeeping functions
- Serves as a
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