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Johor Bahru

    ISBL Production Unit Manager - Johor, Johor Bahru, Malaysia - EcoCeres, Inc.

    EcoCeres, Inc.
    EcoCeres, Inc. Johor, Johor Bahru, Malaysia

    2 weeks ago

    Default job background
    Full time
    Description

    Job Responsibilities:

    1. Commissioning and Start-up (during Initial Commissioning and Start-up Phase):

    Lead the overall Commissioning and start-up of this green field plant for ISBL Production unit within EcoCeres complex

    2. Production Oversight: Manage all aspects of production within the ISBL Production unit, including monitoring process parameters, equipment performance, and product quality. Ensure compliance with production schedules and targets.

    3. Safety and Environmental Compliance: Uphold safety standards and environmental regulations, implementing measures to prevent accidents, incidents, and pollution. Conduct regular safety audits and inspections to identify and mitigate risks.

    Accountable for the overall Safe Control of Work in the ISBL production unit, including the management and arrangement of emergency work and the implementation of procedures and systems in fully compliance with DOSH regulations/requirement;

    Timely handling of the emergency situation/abnormal situation in the production unit, to ensure no harm to community, people, environment, reputation and assets /equipment

    4. Process Optimization: Identify opportunities to improve efficiency, reduce waste, and enhance productivity within the production unit. Implement process optimization initiatives and technology upgrades to maximize throughput and minimize costs.

    5. Team Leadership: Lead and motivate the ISBL production staffs, fostering a culture of accountability, collaboration, and continuous improvement. Provide guidance, training, and development opportunities to enhance team performance.

    Perform frequent coaching towards performance of direct reports. Conduct frequent go-see and engage front line to improve work performance, ensure implementation of operating procedures, and completion of production tasks.

    6. Maintenance Coordination: Coordinate with maintenance and engineering teams to ensure the availability and reliability of equipment within the production unit. Schedule preventive maintenance activities and address equipment breakdowns or malfunctions promptly.

    Steer the overall planning, discussion, review and implementation of the plant overhaul (turnaround) plan, including the operation shutdown and start-up plan, integrated unit improvement projects/plans, and availability of overhaul materials

    7. Quality Assurance: Implement quality control measures to ensure the consistent production of high-quality products that meet customer specifications and regulatory requirements. Conduct product testing and analysis as needed to maintain quality standards. Ensure Quality product adhering to Product Quality management process, and timely highlighting and resolution of product quality issues

    This includes the implementation of ISO9001, ISO14001, ISO45001 Quality, Environment and Safety Management System in the production unit, and ensure production staffs are properly trained and skilled in the management system

    8. Budget Management: Develop and manage the annual operating budget for the production unit, optimizing resource allocation and controlling expenses. Monitor expenditures and implement cost-saving measures where appropriate.

    9. Reporting and Documentation: Maintain accurate records of production activities, equipment maintenance, and safety incidents. Prepare regular reports and performance metrics for management review, identifying trends and areas for improvement.

    Accountable in timely report out and analysis of abnormal conditions in production, analysis and investigation of process safety and environmental protection accidents, providing all kinds of data, proposing measures to prevent accidents, and submitting accident reports according to relevant regulations;

    10. Regulatory Compliance: Stay updated on relevant laws, regulations, and industry standards pertaining to refinery operations. Ensure compliance with permits, licenses, and regulatory requirements related to production processes and emissions.

    11. Carry out special assignment as determined by Production Director

    Job Requirements:


    • Minimum Bachelor degree in Chemical/Mechanical engineering or equivalent, and more than 15 years of related work experience in oil refining/petrochemical/Oleochemicals production and related technology


    • Experience in Hydro processing & Distillation (oil refinery/oleochemicals) is required; experience in Bio-refinery/oleo refinery process would be an added advantage.


    • Proven experience of more than 5 years in operation supervision/management role in a refinery/petrochemical/oleochemicals industry


    • Strong technical knowledge of refining/petrochemical/Oleochemicals production and related technology


    • Competencies:

    Apply technical knowledge/Decision making: Skill

    Refinery Work Process (reliability, production planning, etc): Knowledge

    Troubleshooting: Skill

    Commissioning and Start-up: Knowledge

    Permit to work: Skill

    LOTO (Log out/Tag out): Skill

    Budget & Finance: Knowledge

    Supply Chain (Procurement & Contract): Knowledge

    Team Management: Skill


    • Strong Leadership Attributes:

    Clear and Logical thinking

    Results oriented with strong track record in delivering performance.

    Hold him (her) self and others accountable in meeting expectations.

    High effective and efficient at work

    Good coordination and organization skills


    • Experience with process design, optimization, and troubleshooting.


    • Familiarity with regulatory requirements and industry standards


    • Excellent analytical and problem-solving skills.


    • Strong communication and interpersonal skills, with the ability to collaborate effectively with cross-functional teams and external stakeholders.


    • Proficiency in office software, engineering software and tools for design and analysis (e.g. PI, CMMS, etc)


    • Experience in emergency/incident management.


    • Knowledge in Engineering Drawing (P&ID, etc) and possess strong communication skills。

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